What are the weight calculation methods for EN 10219 hollow sections?

Sep 19, 2025

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Tom Bennett
Tom Bennett
Working as a mechanical engineer at Tianjin Brisk Metalwork Co., Ltd, I focus on the design and production of steel tubes for industrial machinery. My passion is to innovate and improve manufacturing processes to enhance efficiency and product quality in line with global standards.

Hey there! As a supplier of EN 10219 hollow sections, I often get asked about the weight calculation methods for these products. It's a crucial topic, especially for those in the construction, engineering, and manufacturing industries. Knowing how to calculate the weight accurately helps in planning projects, estimating costs, and ensuring proper handling and installation. So, let's dive into the details.

Understanding EN 10219 Hollow Sections

First off, EN 10219 is a European standard that specifies the technical delivery conditions for cold - formed welded structural hollow sections of non - alloy and fine grain steels. These hollow sections come in various shapes, such as square, rectangular, and circular, and are widely used due to their high strength - to - weight ratio, good corrosion resistance, and aesthetic appeal.

Weight Calculation for Circular Hollow Sections

Let's start with circular hollow sections. The weight of a circular hollow section can be calculated using the following formula:

[W = \pi\times t\times(D - t)\times L\times\rho]

Where:

  • (W) is the weight of the section (in kg)
  • (\pi) is a mathematical constant approximately equal to 3.14159
  • (t) is the wall thickness of the section (in mm)
  • (D) is the outer diameter of the section (in mm)
  • (L) is the length of the section (in m)
  • (\rho) is the density of the steel, which is typically around (7850\ kg/m^{3})

For example, if we have a circular hollow section with an outer diameter (D = 100\ mm), a wall thickness (t = 5\ mm), and a length (L = 6\ m), we can calculate the weight as follows:

First, convert the dimensions to meters: (D=0.1\ m), (t = 0.005\ m)

[W=\pi\times0.005\times(0.1 - 0.005)\times6\times7850]
[W = 3.14159\times0.005\times0.095\times6\times7850]
[W\approx69.7\ kg]

Weight Calculation for Square Hollow Sections

For square hollow sections, the formula is a bit different.

[W=(4\times t\times(a - t))\times L\times\rho]

Where:

  • (a) is the outer side length of the square section (in mm)
  • Other variables ((t), (L), (\rho)) have the same meaning as before

Suppose we have a square hollow section with an outer side length (a = 80\ mm), a wall thickness (t = 4\ mm), and a length (L = 5\ m). Convert the dimensions to meters: (a = 0.08\ m), (t=0.004\ m)

[W=(4\times0.004\times(0.08 - 0.004))\times5\times7850]
[W=(4\times0.004\times0.076)\times5\times7850]
[W\approx47.7\ kg]

Weight Calculation for Rectangular Hollow Sections

The formula for rectangular hollow sections is:

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[W = 2\times(t\times(a + b-2t))\times L\times\rho]

Where:

  • (a) is the longer outer side length of the rectangle (in mm)
  • (b) is the shorter outer side length of the rectangle (in mm)
  • Again, (t), (L), and (\rho) are as defined previously

Let's say we have a rectangular hollow section with (a = 120\ mm), (b = 60\ mm), (t = 3\ mm), and (L = 8\ m). Convert the dimensions to meters: (a = 0.12\ m), (b = 0.06\ m), (t = 0.003\ m)

[W=2\times(0.003\times(0.12 + 0.06-2\times0.003))\times8\times7850]
[W=2\times(0.003\times0.154)\times8\times7850]
[W\approx58.0\ kg]

Importance of Accurate Weight Calculation

Accurate weight calculation is super important. In construction projects, it helps in determining the load - bearing capacity of structures. If you underestimate the weight, it can lead to structural failures, which are not only costly but also dangerous. On the other hand, overestimating the weight can result in unnecessary costs for materials and transportation.

Our Product Range

As a supplier of EN 10219 hollow sections, we offer a wide range of products to meet different customer needs. We also have related products like API 5L PSL2 X60 Line Pipe and API5l Seamless Line Pipe. You can check out our Steel Hollow Sections for more details.

Conclusion

In conclusion, understanding the weight calculation methods for EN 10219 hollow sections is essential for anyone involved in the design, construction, or procurement of these products. Whether you're working on a small - scale DIY project or a large - scale industrial construction, accurate weight calculations can save you time, money, and headaches.

If you're interested in purchasing EN 10219 hollow sections or any of our related products, feel free to reach out for a quote and start a procurement discussion. We're here to help you find the best solutions for your projects.

References

  • EN 10219:2006 - Cold - formed welded structural hollow sections of non - alloy and fine grain steels - Technical delivery conditions
  • Engineering handbooks on steel structures and materials
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